Experience with a Disc Rig Micropitting Test


The experimental work carried out was aimed at developing a test method that was able to consistently produce micropitting damage and could discriminate between a good oil (i.e., one that rarely produces micropitting in service) and a poor oil (i.e., one that does produce micropitting in service).

The disc rig control system allows test parameters such as entrainment velocity, contact stress and slide/roll ratio at the disc/roller contacts to be accurately and independently controlled. This enables the effect of key parameters to be studied in isolation, which is something that cannot be easily achieved using conventional gear test rigs.

A test procedure has been developed which provides a good level of repeatability and discrimination between oils. In addition, a study of the effect of slide/roll ratio (SRR) has shown that the severity of micropitting damage increases as SRR increased, whereas at 0% SRR no micropitting occurred, and, at negative SRRs, microcracking occurred, but not micropitting. This is the way that SRR seems to affect micropitting in gears.
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