Manufacturing Net Shaped Cold Formed Gears


An innovative metal forming process has been developed for manufacturing quality, durable and cost efficient gears for high volume production. In this paper, the development of net shaped Cold Formed Gears (CFG) is presented along with their suitable applications. The manufacturing technique and equipment is introduced, as well as the advantages and limitations. Applicable materials and heat treatment practices are also discussed. Gear tooth inspection charts are presented and compared to conventional manufacturing methodologies.

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